1996 Suzuki Dt40 Manual

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Complete coverage for your vehicle. Written from hands-on experience gained from the complete strip-down and rebuild of a Suzuki Two-Stroke Outboard DT40, Clymer can help you understand, care for and repair your Suzuki Two-Stroke Outboard DT40. Ebasicpower.com Carburetor Kit for Suzuki Outboard DT40-DT140 0 SIE18-7753 - Carburetor Kit For Suzuki Outboard.Fits the following models1986 DT115 1986 DT140 1986 DT40C 1987 DT115 1987 DT140.

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1996 Suzuki Dt40 Manual Water Pump

So where do you start? There is a lot to know. I get asked regularly about what is the problem, and more importantly and how to fix a problem. I am a boat owner and that's why I have published a dozen books to tell you all that you need to know about how to take care of your boats and systems.

My name is JOHN C PAYNE, and many of you may already have one of my books on marine electrical and electronics systems (The recently published Marine Electrical and Electronics Bible now in it's 4th Edition) or perhaps one of the many other books on sailboats and yacht systems.

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Suzuki Dt40 For Sale

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What Other Visitors Have Said

Click below to see contributions from other visitors to this page..

Suzuki, DT20 1987
Hello all, I have a Suzuki DT20 1987 salvaged from a craigslist 'Free' add..it didn't start. (as you'd assume) I've replaced the entire ignition system. …

2020 Suzuki DF25ATSW3 Remote Control
Took delivery of a brand new motor, hooked it up to my boat,installed th he remote controls, plugged it all in, filled the tank with gas and primed it, …

2005 DF250 Suzuki
Down trim stopped working yesterday. Up is fine. Motor sounds fine, batteries are new. Tried both trim switches on the Center Console and Cowling of the …

Suzuki DT9.9C 1991
The engine wont start. When priming the fuel system the bulb gets firm and a little fuel leaks from the connector. If I spray some starting fluid into …

Suzuki 1997 DT25 will not run under load
I purchase a 1997 Suzuki DL25 HP and I have cleaned the carbs and all the jets , it will idle with no problem but not operate under load ,I also would …

suzuki df30atl 2020 Not rated yet
bought Suzuki df30atl which has power tilt trim,can not find a trim sender on engine

Suzuki 30 hp two stroke DT30 2014 Not rated yet
Have just acquired this boat and motor and just wondering if the lanyard kill switch is the only way to stop the engine or is there a secret ignition switch …

Suzuki Outboards, 4 Stroke 60 HP, 2012 Not rated yet
Aloha, Currently we have twin 60 HP Suzuki outboards on the island of Kauai, HI. We are having issues with the tilt switches. When the motors are on land …

Suzuki 115 outboards Not rated yet
I have recently picked up a 2001 Alumacraft side console fishing boat that has a 90 horse outboard. I haven't seen the boat yet, since I live in California …

Suzuki 250ss 2020 Not rated yet
If I hook up the motor to a garmin echomap ultra can I get all engine data? I seen menton online that suzuki was working on software for garmin but don't …

Suzuki 250ss 2020 Not rated yet
If I use a lithium battery st start motor how big does it need to be? Can I use a 100ah battery? How many CCA is needed?

Suzuki DF2.5 hp 2018 - Cold start 16-18 pulls Not rated yet
I purchased my Suzuki DF2.5 hp in 2018. I always use non-ethanol fuel. Always fresh fuel. Always run fuel out of carb. Always drain bowl. I keep the boat …

2018 Suzuki df300, Not rated yet
Recent install,new install kit and harness, lights to the start button when key turned on. No beeps from buzzer. Power to start stop panel but no lights …

DF30 Suzuki 4 stroke 2006 Not rated yet
I lift the lever to do a cold start I push the key in there's a click sound coke is on turn key and the engine starts But when I go too put the lever …

2015 115 hp Not rated yet
It has only happened twice since I've had the motor. It starts and warms up perfectly. The boat jumps on plane for about a minute, then the engine shuts …

2015 DF25a Not rated yet
I just installed a 2015 DF25a that is brand new, out of the box. There is an adequate CCA battery that is connected, which is also new. When I turn the …

Suzuki DT25 2003 Not rated yet
The seals are leaking on the power trim piston need to know how to remove the piston so repairs can be made looks like a sealed unit from the top

Suzuki, DT 8, 1983 Not rated yet
Just a question about the DT 8 carburetor. With the cowling off, and squeezing the fuel line ball after it is hard, a small amount of fuel comes out …

Suzuki DF40A 2018 Not rated yet
Engine oil light staying on. Engine runs. Just purchased boat. Previous owner pressure washed inside and outside. Could be wire? Don't know model number. …

Suzuki, 140, 2020 Not rated yet
On my first trip fishing on this brand new engine it had issues starting several times. After being drifting for a while motor would crank but not start …

2017 Suzuki DF115 Not rated yet
The other day I noticed that my outboard 2017 Suzuki DF115 was trimmed all the way up. (The boat is trailered in my driveway, and I had it in the water …

1996 Suzuki Dt40 Manual Transmissions

DF70A 2013 Not rated yet
There is power to the unit. The tilt will not go up or down. I've checked the connections on the battery and they are clean I use sandpaper. All the fuses …

Suzuki DF 225 2007 Not rated yet
Suzuki DF 225 2007 Hard time going from Ford to neutral not first thing but after it runs a bit do you have to pull back extra far to get out of Ford and …

Suzuki 115 2007 Not rated yet
Just recently picked up this boat hasn't ran in 2+ yrs. was sitting outside. I drained all the gas out of tank. Bought new primer bulb as old one was rotted. …

Suzuki 20 hp 4 stroke 2020 Not rated yet
My warning light comes on after warm up and stays on. Motor has no more than 20 hours. I did put ear muffs on , but no water coming out, so put it in a …

Suzuki df60a 2010 Not rated yet
Hi all, When going along the port outboard would stutter and drop 200-400rpm. I have swapped over low pressure pump, coil packs with starboard engine, …

2008 250 hp Not rated yet
when advancing throttle to about 2500rpm it would run very rough and then smooth out, now it stalled out and will not start

Twin DF150 Not rated yet
Hello to whoever can help or benefit, I removed my props off both motors to remove some fishing line. Replace the props, got onboard to drive away and …

Suzuki DJ60A 2019 Not rated yet
Motor won't start. Turn key to start and get repeating beeps, clicking sound in motor. This is after taking it off the lake and letting it sit for 3 weeks. …

Suzuki DF250 2011 Not rated yet
Check engine light came on today. Flashes 3 times, followed by a short pause, then a single flash. Single beep as well. It also has a long crank, stalls …

Suzuki df30a 2020 Not rated yet
there is no trim sending unit on this motor has power tilt and trim BRAND NEW,or I can not locate.I think they want me to buy one for unreasonable price …

Suzuki 25 horse Four Stroke 2007 Not rated yet
Want turn over at all. Replaced the Kill switch and Battery. Will not turn over at all!

Suzuki DF 300 2020 Not rated yet
Have 70 hours on the engine, it is ept on a lift in the down , running position. Getting oil leak coming from inside midsection and running out onto cavitation …

2005 Suzuki df90 Not rated yet
Rode around at troll speed for 20 min Seemed to struggle when trying to get on plane When try to adjust trim the motor rpm drop and all lights flash …

1999 dt115s Not rated yet
engine ran fine all year. all of a sudden it starts with choke no problem but dies at low rpm. barely can get it into gear and then dies at 850-1000 rpm. …

Suzuki DF60, need ECU pinnout. Not rated yet
Hello. I looking for a pinout to the ECU engine with DF60 (pictures in the annex) I would like to mount tacho and points like in foto.

09001F-152003 DF90 Not rated yet
Hello, I have a Suzuki with a cold start issue. It has a long crank and after a few tries will start. Once it is running it sounds great. The plugs and …

Suzuki df60a Not rated yet
Hi all, I have a 2010 60hp df60a suzuki outboard that runs perfectly well, usually. Once it has been running for a while and it is warmed up, it then …

suzuki 140 2015 Not rated yet
Replaced a dead battery and fuel filter. Engines cranks and runs fine for a couple of minutes ,but then goes dead. Can pump up primer bulb and the same …

2008 115 Not rated yet
Ran the boat yesterday for 45 min and then turned motor off to pick up someone and it would not restart. Not sure why it would crank right up, run great …

Suzuki dt140 1992 Not rated yet
Motor star's right up and runs for about 15 seconds and then dies. If I unplug the sensor on the bottom carburetor it will idle fine but no power. Replaced …

2004 Suzuki DF 140 Not rated yet
Good afternoon, I am having tilt trim issues on my boat. I replaced the electric trim motor, checked all wiring, relays seem to be working. Im pretty sure …

2020 300 Not rated yet
When we turn it stalls. I am curious if it has anything to do with the tilt set. It started after I adjusted that as I was unable to get the prop out …

2019 Suzuki 250 SS Not rated yet
After running for across the bay for any period of time when I come to a stop. Then go to restart after a period of time fishing. The motor will rev …

Suzuki DF20A Not rated yet
Was out on a lake this past sunday. Motor running great, stopped for a minute, restarted. warning light came on. Stopped to check water intakes. clear …

Suzuki df140a 2017 Not rated yet
With the shifter in neutral I'm having to jiggle the shift lever for the motor to crank. It's pretty much done it since new but is getting worse. Now I'm …

2004 suzuki df140 Not rated yet
I've got a 2004 suzuki df140 with 400 hrs . I've owned the boat for about 3 months. Had to rebuild vst ,new high pressure fuel pump and new fuel lines. …

Suzuki 30 hp tiller, 2020 Not rated yet
Brand new engine installed on boat..starts instantly, runs great, but no water visible coming from 'P' hole..Ran motor for 10+ minutes..no apparent …

2009 Suzuki 175 4 stroke Not rated yet
Starting problem. Starts up, run to fishing spot, shut off. Start and no power. Pit into reverse, back to neutral, no start. Put in forward, back to neutral, …

Suzuki 1994 225 2 stroke Not rated yet
It seemed like a battery issue. Wouldn't turn engine over more than twice before sounding dead. Checked batteries. Plenty of cranking amps. Removed starter …

2018 - twin DF300APXW2 Not rated yet
I have 200 hours on twin 300 Suzuki's. Rpg maker vx ace crack free download. Last week I spun the hub on the Starboard engine. I did not hit anything. Was not running full throttle. Hap hvac carrier software for mac. Was …

suzuki df300 2007 Not rated yet
Fly by Wire has lost its shift points. It happened one time and was reset with lap top and software. Worked for About 75 starts. One morning would not …

Suzuki DF140 df 140txk8 2008 Not rated yet
My trim /tilt will go down consistently. It is sporadic coming up. When I run 12 volt direct current to the green wire it tilts down. When I run direct …

DF175 Suzuki 4 stroke DF175TLK8 2008 year Not rated yet
This engine has 350 hours on it. Water in lower unit a constant problem since new, Suzuki dealership serviced this unit for the first 7 years. Dealership …

suzuki df200 2008 Not rated yet
the engine will not tilt from the shift handle, can lower it from the side of engine when it is down i can not start it . no cranking of any type , i charged …

suzuki DF70 2000 year Not rated yet
after 4 hours run time engine ran hot. mechanic flushed with vinegar solution and water came from under lower cowlin area (engine plate area). Mechanic …

2005 suzuki DF115 Not rated yet
the motor starts and idles just fine. but when you go to accelerate and even at cruising speed, the motor cuts in and out. it will run fine, then cut …

Suzuki DF90 (2005) Not rated yet
Next to the water pump indicator (pee hole) there is a hole with exhaust noise that started last month. I also have a DF115 and it has a small black device …

Suzuki DF115 2020 Not rated yet
I purchased this motor July 20 2020 as a 2020 motor, but the stamp on the block Says Nov 2019, did they sell me a last years model for a this years price. …

Suzuki df140 hp 2005 Not rated yet
I replaced my head gasket and put my motor back together. It ran like a top. When I went to check my oil I found water in my oil. After removing the powerhead …

Suzuki df140 hp 2005 Not rated yet
I replaced my head gasket and put my motor back together. It ran like a top. When I went to check my oil I found water in my oil. After removing the powerhead …

suzuki df115 2008 Not rated yet
2008 Suzuki 115 hp Starts up fine, either under a load or in neutral when you get to 3000 rpm it runs very rough with no power. Changed out water/separator …

Suzuki DF90 ,2004/5 serial number 09001F-510442 Not rated yet
Flushing motor with ears at home. After aprox 5 minutes water starts to get mixed with the sump oil. Have had cylinder head off pressure tested and re …

Suzuki df40 2004 Not rated yet
I have a Suzuki df40 that was given to me. They said it ran rough last time it was running. Now it won't crank over. The buzzer is giving me a 2-4 code …

2005 Suzuki 250 four stroke Not rated yet
The engine runs fine until it hits about 5000rpm and then it starts holding back, when I back off the power it runs fine again, Any tips or advice on things …

Suzuki DF90 2012 Not rated yet
Last year I purchased a 1989 Lund 165 Tyee with a 2012 Suzuki DF90, 4 stroke with electronic fuel injection. I was very impressed with the power coming …

Diagram

1986 Suzuki dt40 40hp Not rated yet
My power tilt trim would not stay trimmed up so I drain the fluid in it. Then I added fluid and tried to bleed it out. Now the trim motor runs but does …

Suzuki DF15, 2013 Not rated yet
Idles fine but under power it runs fine, then stumbles then runs fine over and over. It was in storage for 2 years with an empty gas tank, and has fresh …

Suzuki 30 HP DF30ATHLW2. 2020 Not rated yet
Not as much of a problem but more of a question. What do it need to do for regular maintenance on the power trim and tilt? I couldn't find anything in …

2002 Suzuki 115hp 4 Stroke Not rated yet
Engine Stalls when idle and when coming in and out of gear .Fresh Fuel and Separator..after finding some junk in filter. The was a check engine light …

suzuki 150HP 2014 Not rated yet
New Owner question: I engage the tilt lock to store prop out of the water and continued to tilt down to retract ramrods (as manual states). But the hydraulics …

Suzuki 2003 150 Not rated yet
Motor was trimmed up, but would not go back down. Could hear pump motor running..but it did not move. Finally figured out how to release pressure (opened …

Suzuki, DT 9 1994 Not rated yet
I am in the middle of rebuilding the power head on my Suzuki DT 9. Due to the tight machining of the case I am not to get the rings compressed and install …

DF200 Not rated yet
Im planning to put some significant money into upgrading my 2008 pontoon interior and hoping it's DF200 Suzuki motor w 1200 hrs will keep on trucking for …

Suzuki 6hp DF6AL2 Not rated yet
The motor will not lock in the down position. When throttling up in reverse the prop will swing up out of the water. I did buy this motor used but it was …

Suzuki 6hp DF6AL2 Not rated yet
The motor will not lock in the down position. When throttling up in reverse the prop will swing up out of the water. I did buy this motor used but it was …

Suzuki DF115 2012 Not rated yet
New fully charged battery. Bilge, tilt, located on engine, horn, etc all work. The gauges will not come on and the engine will not turn over when switch …

df40 Not rated yet
engine oil light suddenly began flashing. the oil had been changed and the level was good.i suspected the oil change reminder, read the owners manual and …

Suzuki DF60 1999 Not rated yet
Just had engine serviced and IAC valve replaced due to earlier problems. The engine cranks great when cold. I run it 30 minutes or so and stop to fish …

2005 Suzuki 4hp outboard motor Not rated yet
Hi, I am a new boat owner and I am having problems with my engine: 1. When I put the engine in neutral it suddenly revs very high and I have to turn …

Suzuki 115 hp 2017 (white) Not rated yet
Good day, I launched at about 06:00 in the ICW 2 May 2020. About 5 minutes into the trip the engine just abruptly cut off. It was like someone pulled …

2020 Suzuki DF40A Not rated yet
I'm purchasing a new 2020 Suzuki DF40A outboard. Will my older 1999 Suzuki N12S controls, cables and engine harness work with the new motor? Thanks …

1998 suzuki 225 two-stroke Not rated yet
I have two problems, that may be connected. The charging system does not seem to be operating properly as I keep having battery problems. When operating, …

05001F-031223 Not rated yet
Leaking fuel somewhere round the engine I have just replaced the high pressure fuel pump and re installed everything but when I start up the outboard there's …

05001F-031223 Not rated yet
Leaking fuel somewhere round the engine I have just replaced the high pressure fuel pump and re installed everything but when I start up the outboard there's …

Suzuki DF90,2004. Not rated yet
Water in the oil.Had head pressure tested and face machined,flushed out old oil and replaced filter and oil, still the water is in the oil, Have been …

DT40 1997 Not rated yet
I raised the engine with the tilt switch. It will now not go back down I can hear the motor running when I push the switch, but the engine remains raised …

Suzuki df 2.5 4 strike Not rated yet
00252F-040118 Is my vin number. It's a df2.5 outboard. Can you tell me What year it is? Thank you, darrinmiteen@yahoo.com

suzuki 115 2009 Not rated yet
when I take my boat out, the last three times after running it for 40 to 90 minutes , I shut it off. Then when I try to start it, it will not turn over, …

2015 200 Suzuki Not rated yet
I'm curious what is the hole just below the cowling. i ask because ive noticed dirt dobbers built dirt in them. should clean nit out with some weed eater …

suzuki DF140 2008 Not rated yet
Engine worked fine two weeks ago, yesterday it would not crank over. jumped starter and solenoid and engine turns over. Tested neutral safety switch on …

2013 Suzuki 250ss DF250s Not rated yet
I just changed the water pump, Took it out to run it. The wp is at about 10psi running about 4000rpm. I veer to the right the pressure drops to about 3psi, …

Suzuki 2019 Df25a Not rated yet
Motor is reaching the over rev limit an missing with the 3x9.25x10 aluminum prop it came with , I want to stay with aluminum. Motor is on 14' Alweld aluminum …

2019 Suzuki DF30ATL Not rated yet
I bought a new tach for may new engine. The tach is a Suzuki 99105-80101 which has the monitor function on the face. I was trying to 'calibrate' there …

Suzuki DT 55Hp Not rated yet
Engine only runs for a few seconds when you spray ether in the carb, I know you are not supposed to use ether but running out of ideas. I have replaced …

Suzuki, DF50, 2005 Not rated yet
Air in primary fuel filter. After running a bit above 3000 rpm engine will surge (doesn't die) will run smoothly at lower than 3000 rpm then regain strength …

Suzuki 2019 DF 225 hp Not rated yet
Oil leaking from crankshaft seal, this outboard has only 46 hours on it . The Suzuki local dealer repair has replaced the seal twice and has my boat at …

DF 250ss Not rated yet
2018 DF 250 SS with rpm problems. I am having a problem with the RPM's running high for low speeds. At 5000 rpms the boat is only doing 15mph. They …

Suzuki DF6LK6 2006 Not rated yet
Recently purchased to power my sailboat. Would like to purchase an owners manual or a copy of one. No longer available from Suzuki. Thank you.

93 Suzuki 30hp short shaft having problems with speed!!!! Not rated yet
I have i30 hp Suzuki mid 90's on a 15.5foot deep v aluminum boat and I can only get 24 25 mph with one of my buddies with me. If o take two buddies with …

Suzuki 250 ss 2019 Not rated yet
Have a question with digital gauge. Every time turn engine on, digital display asks if we put fuel in. That's fine first time for day. But can I turn …

suzuki 90 hp, fuel inj, approx 2001 Not rated yet
initial startup for season..turns over good, wont try to start.how do i check for spark

2005 115 hp Suzuki Fuel problem Not rated yet
I have a 2005 115 hp Suzuki. I prime the pump when cranking it up first time and runs great. After sitting for a few minutes when I crank it back up it …

1996 Suzuki Dt40 Manual Transmission

2005 Suzuki hot soak won't restart after long run Not rated yet
So I have a 3 mile run on a warm day with my 2005 Suzuki 4-stroke and I stop to fish for 1/2 hour. No bites so time to move only engine won't start. Primer …

1996 suzuki 65 2 stroke Not rated yet
The motor runs beautiful at times with no issues but sometimes it will bog down while I'm cruising along.. I then bring the throttle back. The motor …

2017 Suzuki 250ss Hard to get on plane Not rated yet
2017 falcon 210 with 2017 suzuki 250ss and it's hard to get on plane and doesn't seem to run out like it should has a 4 blade 14.25×27p Prop when coming …

Suzuki dt60 2stroke Not rated yet
Hi i have an suzuki dt60 that won't start it just misfires. I have cleaned the tank and put in New gas and sparkplugs. I can See Theres spark on both …

Suzuki dt140 made grinding noise whIle driving and died Not rated yet
So going across the lake today in my bay boat which has a 1989 sukuki dt140 out board and it started making a grinding noise and died tried to restart …

2009 Suzuki 100 HP 4 stroke Not rated yet
Motor was running great and then the last 2 weeks it starts to shut down when running up on plane. Checked for water in separator did not find any. Checked …

Suzuki df115 Fuel problem Not rated yet
I have a Suzuki 4 stroke that has given me fits, after spending approx. $3000 on trying to fix a problem, now I took the boat out and when I increase …

Suzuki DT40 tilt Not rated yet
I have a Suzuki DT40 that the tilt will not stay up on. It would not go up or down when I bought it. I put a new manual valve on it and now it will go …

Suzuki 225 stalled Not rated yet
we have a Suzuki DF 225 year 2007 with less than 100hrs. we where fishing and we started to run/ idle the engine all the time in the last couple years …

Suzuki DF225 engine loss of power Not rated yet
I have a brand new Suzuki DF225 outboard and it is less than 12 months into service on my boat and done 28 hours total. Its had its first service and has …

Suzuki 2014 DF50 weird intermittent squealing noise Not rated yet
I have a 2014 Suzuki DF50 with around 20hrs on it. Last trip out I noticed an intermittent squealing/sucking noise. It sounds like it's coming from the …

150 horse power suzuki outboard engine Not rated yet
My Suzuki engine has been completely serviced. When going about 4000rpm for about an hour and then docking for let us say 2 hours when I start the boat …

2 x 150hp Suzuki- problem starting one Not rated yet
Hi, can anyone help? My left engine has problems starting (sometimes). The right always starts. When I turn them on I wait for the beeps to stop then …

Stalling when trying to engage gear - Suzuki DT20 2 stroke Not rated yet
Hi. We recently bought an elderly Shetland cruiser, fitted with a Suzuki DT20 outboard (with remote steering, throttle and shift). After a new set …

Suzuki 115 outboard forward and backward very slow Not rated yet
I was out on the river and boat just seem to stop going forward n backward. engine sounds great. the only thing i noticed was propeller retaining pin came …

115 hp Suzuki DT outboard motor Problem Not rated yet
I have a 1991 115 hp Suzuki DT outboard motor . At start up ,it takes 15 to 20 second for the water comes out of the pee hole.Once the water comes out …

Suzuki 35 hp oil injection Not rated yet
Having trouble with this. It starts fine idles fine. when in gear it quits runs great on half or full choke. whats the deal. is it mixing oil wrong or …

Suzuki Dt40 Repair Manual

Suzuki 90hp four stroke engine unable to rev pass 3000rpm Not rated yet
I have a brand new Suzuki 90 four stroke (2006, 2L model) engine which does not allow me to rev pass 3000 rpm. When I tried to rev pass 3000rpm, the engine …





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